Anodize / Process Overview

GREIGEPRE-TREATMENTSTAGE 0124V DCANODIC BONDINGSTAGE 02SEALING BATHSTAGE 03CURINGSTAGE 04COLORLOCKED← GREIGE INBONDED OUT →ELECTROCHEMICAL BONDING LINE — SCHEMATIC VIEW
01

Pre-Treatment

Surface activation + degreasing

02

Anodic Bonding

Electrochemical pigment lock — 24V DC

03

Sealing Bath

Hot DI water seal, pore closure

04

Curing

140°C forced-air drying

Electrochemical Textile Coloring

Color bonded
at the
molecular level.

Raw greige goods enter. Color-locked technical textiles exit. No dye migration. No wash-out. No fade under UV torture. The pigment isn't on the fiber — it is the fiber.

MilitaryMIL-DTL-44436 · NIR signature compliance
Automotive OEMFMVSS 302 · UV durability class IV
Performance ApparelAATCC 61 · 50+ wash retention
DATA POINT 01
4,000hrs

Xenon-arc UV exposure — zero delta-E shift

ISO 105-B02 · Class VI

4,000+ hours of UV exposure. Zero measurable color shift. Delta-E remains below 0.5 across the full test duration.

Tested per ISO 105-B02 and AATCC 16 under xenon-arc irradiance. Automotive OEM interiors require Class IV colorfastness — our process routinely exceeds Class VI. The electrochemical bond does not photolyze. The chromophore is structurally integrated into the fiber matrix, not applied to its surface.

DATA POINT 02
11Mm/yr

Annual throughput — three production lines, continuous operation

Production Capacity · 3 Lines

11 million meters processed annually across three dedicated electrochemical lines operating at full continuous throughput.

Each production line runs 22 hours per day, 340 days per year, at a rated speed of 45 meters per minute. Substrate widths from 90cm to 320cm. Batch changeover under 40 minutes for colorway transitions. Current committed capacity: 68%. Available slots for qualification runs: Q2 2026 onward.

DATA POINT 03
98.7%

ISO 2062 tensile retention post-process — structural integrity preserved

EN ISO 2062 · SGS Verified

98.7% tensile strength retained after full electrochemical processing. The bonding cycle adds color without compromising the fiber's load-bearing structure.

Critical for military spec fabrics where coloring cannot degrade ballistic performance, and for automotive safety textiles where airbag covers and seatbelt webbing must retain original tensile ratings. Third-party verified at SGS Textile Testing, Zurich. Full test reports available under NDA.

Compliance & Certification

The certifications your procurement team will ask for. Already on file.

MIL-DTL-44436

Military Fabric Spec

FMVSS 302

Automotive Interior

ISO 105-B02

Colorfastness to Light

AATCC 61

Wash Durability

EN ISO 2062

Tensile Retention

Third-party verification

SGS Textile Testing, Zurich — independent lab

Chemical compliance

REACH / ZDHC MRSL Level 3 conformance

Traceability

Lot-level batch tracking, full chain of custody

Quality system

ISO 9001:2015 certified, last audit: Jan 2026

Current Capacity Utilization

68%

Available for new qualification runs from Q2 2026

Partnership Inquiry

Request Technical Capability Sheet

Complete the form below. We'll forward the full capability sheet — including test reports, capacity schedules, and substrate compatibility data — within one business day.

Technical data shared under NDA upon request

No marketing lists
NDA available
1-day turnaround